Industrial Buffing and Polishing Machines (with Rotary Disc)
Industrial Buffing and Polishing Machines (with Rotary Disc) for Mirror Polishing of Bathroom and Door Lock Accessories
Industrial Buffing and Polishing Machines (with Rotary Disc) for Mirror Polishing of Bathroom and Door Lock Accessories
Industrial Buffing and Polishing Machines equipped with rotary discs are perfect for achieving mirror-like finishes on various metal parts, including bathroom accessories and door lock components. These machines are designed to handle the specific needs of industries requiring high-quality, shiny, and consistent metal surfaces.
Key Features:
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Rotary Disc Technology:
The machine features rotary discs that rotate to ensure uniform polishing across the entire surface of workpieces, achieving a mirror finish. This is particularly crucial for products like bathroom fixtures, faucets, door handles, and locks, where aesthetics play a vital role. -
Powerful Motor:
The rotary disc is driven by a powerful motor (typically 7.5kW to 15kW), allowing for quick and efficient polishing. This makes it suitable for medium to large volumes of metal parts while ensuring high precision. -
Variable Speed Control:
The machine allows for adjustable speed control to accommodate different polishing stages, from coarse grinding to fine polishing, ultimately achieving a mirror finish on metals. -
Polishing Heads:
Depending on the machine configuration, it can come with 1 to 3 polishing heads. These heads can be equipped with various polishing consumables such as:- Cloth Wheels: For fine polishing and creating a high-gloss surface.
- Nylon Wheels: Suitable for medium-level polishing.
- Buffing Wheels: Ideal for achieving a mirror-like finish on the workpiece.
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Rotary Disc Diameter:
The size of the rotary disc typically ranges from 200mm to 500mm to accommodate various workpiece sizes, from small bathroom components like taps and showerheads to larger door lock parts. -
Waxing/Polishing Fluid System:
The machine comes equipped with a waxing device that allows the use of both solid and liquid wax to further enhance the finish, ensuring a smooth and glossy mirror effect on metal surfaces. -
Dust Extraction System:
To maintain a clean workspace, the machine comes with an integrated dust extraction system, which helps in the collection of metal dust and debris generated during the polishing process. -
PLC Control System:
An advanced PLC control system ensures automation and precise control, making it easy to adjust parameters such as speed, consumable usage, and polishing time to match the requirements of different workpieces.
Applications:
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Bathroom Accessories:
- Faucets: Achieving a mirror-like finish on faucets and showerheads.
- Towel Racks: Polishing towel racks, soap holders, and other bathroom fixtures.
- Shower Doors and Frames: Producing a smooth, shiny surface on metal frames for shower doors.
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Door Lock Components:
- Door Handles: Buffing door handles, knobs, and other locking mechanisms to ensure a visually appealing finish.
- Locks: Polishing the metal parts of door locks for a high-gloss and smooth surface that enhances both aesthetics and functionality.
- Deadbolts and Latches: Polishing small parts such as deadbolts and latches to perfection.
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Other Metal Hardware:
- Brackets: Polishing metal brackets and hangers used in various hardware applications.
- Furniture Fittings: Polishing hinges, bolts, and other metal components used in furniture and fixtures.
Benefits:
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Achieve Mirror Finish:
The rotary disc technology ensures that metal parts like bathroom accessories and door lock components achieve a flawless, mirror-like finish that enhances both appearance and market value. -
High Productivity:
The machine’s automation capabilities, including variable speed control and a powerful motor, allow for continuous operation, making it ideal for large-volume production with consistent results. -
Uniform Surface Quality:
The rotary disc ensures even polishing across the workpiece, eliminating streaks or uneven polishing, which is critical for items like faucets or door handles where the surface quality is crucial for aesthetics. -
Low Maintenance and Easy Operation:
With user-friendly PLC control systems, operators can easily adjust settings, while the durable components ensure minimal maintenance needs. -
Enhanced Durability:
The machine’s ability to consistently polish parts ensures that your metal components retain their high-quality finish for a longer period, improving the durability of bathroom and lock accessories. -
Environmentally Friendly:
The dust extraction system minimizes the risk of environmental contamination, providing a cleaner and safer working environment. -
Versatility:
The machine can be adjusted to suit different metal types and sizes, making it ideal for polishing a wide variety of parts, from small accessories to larger hardware.